We have calculated to save 100k€ annually by eliminating defected rolls before they cause runnability issues in the printing machine. For example we can see baggy rolls in advance.”
Circle Printers
RollScore is new IoT quality control system for incoming rolls
Are you a converter or printer? Score your rolls for improved runnability and reduced web break rates.
Order FREE Start Up Package and give it a spin.
Improve runnability and reduce web break rates
RollScore gives each measured roll a individual score that is linked to the runnability of the roll. Use this information to improve your overall processes machine by machine.
RollScore 91 this month. Awesome job, you are improving!
That’s +25 % improvement compared to last month.
Whole year score is now 62.
Real time information of rolls going to the converting machine helps you to:
- 1. Identify problematic rolls
- 2. Achieve better runnability and productivity
- 3. Reduce web brake rates
- 4. Makes easy to rank roll suppliers and
- 5. Next level savings and converting
How is RollScore determined?
RollScore is based on roll hardness profile measured by ACA RoQ roll quality analyzer. The profile analysis by Integrated software is weighted based on operators’ digital diary on web breaks and runnability problems. As a result the RollScore is linked directly to the runnability issues of individual machines, it is not a generic number.
Operator’s log
For each measured rolls operator gives comments on actual runnability.
Integrated software
Cloud-based software combines information and forms a RollScore number from 1-100 which describes the quality of a roll.
Overall and individual RollScore
RollScore is linked directly to the runnability issues of individual machines. This information gives you total roll perspective. You also get overall score from all of your machines. With this information you can improve your converting efficiency and make more profits.
2 easy steps to RollScore
1
10 days free demo
Order our RollScore demo package and test it for 10 days. This is totally free for you, no strings attached. After this you can find your business or not. Usually it is!
2
Purchase 24 mt licence
If you choose to continue after succesfull demo stage, we start 3-month joint implementation project with you. You buy only for the license per year, not for the device.
Our experts help you in every stage. Contact us if you have any questions.
Some of our happy customers
3M
Ahlstrom-Munksjö
Applied Materials
Avery Dennison
Bemis
Bischof + Klein
Circle Printers
Dupont
Gascogne Flexible
Gülsan
Huhtamaki
Innofol
Inteplast
JindalFilms
Klöckner Pentaplast
Mitsubishi
Mohn Media
Mondi
Norske Skog
Packaging Corporation of America
(PCA)
Palm
Perlen Packaging
Rengo
RKW
SAPPI
Sealed Air
Smurfit Kappa
StoraEnso
Toray
Treofan
UPM Raflatac
Order FREE 10 day demo package
No strings attached. Biggest change is that you may fall in love.
Demo package includes:
– ACA RoQ Roll Quality Analyzer
– Our experts helps you in every stage
